Sheet Lead

For Shielding Applications

It is a well-known fact that X-Rays, unless properly controlled and directed, are very harmful to the human body and have even been known to cause death. As a consequence, various materials are being utilizes for the insulating of the X-Ray tubes. There are two general methods of securing this protection. One is by the use of protective plasters, such as barium sulphate plaster, and the other is the use of sheet lead.
In the use of plaster there is always the danger that improper mixing will leave parts of the plaster wall pervious to the rays. It requires the most careful mixing to insure absolute uniformity, and even then there is no way of telling whether this uniformity has been obtained. Ideal temperature conditions also must be maintained during the setting of the plaster. Furthermore, after the plaster is in place any slight settling of the building, or some other cause, may result in tiny cracks in the plaster, invisible to the eye, but sufficient to allow the escape of the rays. Even assuming that the plaster is properly mixed and applied, etc., it requires a much greater weight and thickness of plaster than of lead to get the equivalent protection.
Sheet lead has none of these disadvantages and is consequently considered the best possible protection.
The Advisory Committee on X-Ray Protection of the International Congress of Radiology specifically warns against the use of protective plasters in installations of over 75 kV.
The thickness of lead required varies with the power of the X-Ray apparatus. The thickness recommended by the Second International Congress of Radiology are presented in the accompanying table:

Recommended Thickness of Lead Shielding for X-Ray Rooms    

X-Rays generated by
peak voltages not
exceeding
Minimum thickness of Lead Weight per Square
Foot in Pounds
Millimeters (mm) Inches
 75 kV  1.0 0.039 2-1/2
100 kV  1.5 0.059 4
125 kV  2.0 0.079 5
150 kV  2.5 0.098 7
175 kV  3.0 0.118 8
200 kV  4.0 0.157 10
225 kV  5.0 0.197 13
300 kV  9.0 0.354 24
400 kV 15.0 0.591 38
500 kV 22.0 0.369 56
600 kV 34.0 1.343 81
900 kV 51.0 2.000 120
 

Required Lead Shielding Thickness for Gamma Rays

The table below, prepared by the National Bureau of Standards, is frequently used in determining the thickness of lead needed for shielding from gamma ray sources in laboratories.
To use the table select the column for the energy required. (Use next higher figure if exact value is not given.) The entry gives thickness in centimeters of lead for different source strengths at 1 meter for 8 hours per day to give 50 milliroentgens. Then add algebraically the correction terms for other working ranges or times to obtain the shield thickness required. Example: Shield is needed for handling 500 millicuries of radioactive material emitting 1.8 million electron volts (Mev) gamma rays at a minimum working distance of 50 cm, and 4 hours per day.

Shield thickness = A(8.60) + B(2.77) + C(-1.39) = 9.98 cm of lead

In which A=basic entry, B=correction for danger range, C=correction for 4 hours per day
 
Energy (Mev)
Activity 0.2 0.5 0.8 1.0 1.5 2.0 2.5 3.0 4.0
10 mc -0.14 -0.36 -0.27 -0.11 +0.37 +0.78 +1.15 +1.40 +1.70
20 mc -0.09 +0.00 +0.41 +0.76 +1.57 +2.16 +2.63 +2.91 +3.21
50 mc -0.01 +0.47 +1.31 +1.90 +3.15 +4.00 +4.57 +4.90 +5.20
100 mc +0.06 +0.82 +1.99 +2.77 +4.34 +5.38 +6.05 +6.41 +6.71
200 mc +0.10 +1.17 +2.67 +3.63 +5.54 +6.77 +7.52 +7.92 +8.21
500 mc +0.17 +1.64 +3.57 +4.78 +7.12 +8.60 +9.47 +9.91 +10.21
1 c +0.23 +1.99 +4.25 +5.65 +8.31 +9.99 +10.95 +11.41 +11.71
2 c +0.28 +2.35 +4.93 +6.52 +9.51 +11.37 +12.42 +12.92 +13.22
5 c +0.36 +2.81 +5.82 +7.66 +11.09 +13.21 +14.37 +14.91 +15.21
10 c +0.41 +3.17 +6.50 +8.52 +12.28 +14.59 +15.85 +16.42 +16.72
20 c +0.47 +3.52 +7.18 +9.39 +13.48 +15.98 +17.32 +17.93 +18.23
50 c +0.54 +3.99 +8.08 +10.54 +15.06 +17.81 +19.27 +19.92 +20.22
100 c +0.60 +4.34 +8.76 +11.40 +16.25 +19.20 +20.75 +21.43 +21.72
 
Danger
Range
Plus Plus Plus Plus Plus Plus Plus Plus Plus
20 cm +0.26 +1.64 +3.16 +4.02 +5.55 +6.44 +6.85 +7.00 +7.00
50 cm +0.11 +0.71 +1.36 +1.73 +2.39 +2.77 +2.95 +3.01 +3.01
1 M +0.00 +0.00 +0.00 +0.00 +0.00 +0.00 +0.00 +0.00 +0.00
2 M -0.11 -0.71 -1.36 -1.73 -2.39 -2.77 -2.95 -3.01 -3.01
5 M -0.26 -1.64 -3.16 -4.02 -5.55 -6.44 -6.85 -7.00 -7.00
10 M -0.37 -2.35 -4.52 -5.76 -7.94 -9.21 -9.80 -10.01 -10.01
 
Working
time hr/day
Plus Plus Plus Plus Plus Plus Plus Plus Plus
1 -0.17 -1.06 -2.04 -2.60 -3.59 -4.16 -4.42 -4.52 -4.52
2 -0.11 -0.71 -1.36 -1.73 -2.39 -2.77 -2.95 -3.01 -3.01
4 -0.06 -0.35 -0.68 -0.87 -1.20 -1.39 -1.47 -1.51 -1.51
8 +0.00 +0.00 +0.00 +0.00 +0.00 +0.00 +0.00 +0.00 +0.00
24 +0.09 +0.56 +1.08 +1.37 +1.89 +2.20 +2.34 +2.39 +2.39
 
Notes:
(1) Source activity is quoted in millicuries (mc) or curies (c), where 1 curie is that amount of radioactive material that disintegrates at the rate of 3.7 x 1010 disintegrations per second. However, the table is computed on the further assumption that each disintegration yields one gamma photon of selected energy. This will lead to inaccuracies whenever the disintegration is complex. More accurate calculations can be made by obvious methods when the disintegration scheme is known.
(2) The tabulation ignores the increased effective transmission of shields under wide beam irradiation.
(3) This form of shielding table is intended to form a guide to rapid erection of temporary shielding structures in the laboratory. Where permanent installations of maximum economy are planned, more detailed calculations by conventional methods are required.
The United States Bureau of Standards in discussing methods of protection says: “Sheet Lead is however the safest and most permanent protection and should be used wherever possible. Once installed it is much easier to determine its efficiency and one has the assurance that it will never become porous to Roentgen ray radiation”. The principal feature to watch in effectively shielding X-Ray rooms with sheet lead is to see that no small parts of any surface, such as a screw, bolt or nail holes with or without screws, bolts or nails in them, or cracks around the doors, are left without being completely shut off, or shielded, by lead. There are a number of ways of satisfactorily lead shielding X-Ray rooms and the most convenient may be chosen. Some recommended methods are described in this article.
Sheet lead of the proper thickness may be applied to 2” x 4” wooden vertical studs placed flush with the wall with the long dimension of the sheets laid vertically. The edges of the sheets are butted together or lapped,  and fastened by means of flat steel bolted or screwed to the studs, the strip and bolt head being covered by the fold-over of the sheet. Horizontal joints may be made in the same manner. It is preferable to solder or “burn” the overlapping parts of the lead to the main body so that the overlap will be held securely in place. In the accompanying drawing 4’6” is shown as the maximum span unsupported. This is a necessary precaution, as otherwise, the lead would have a tendency to “crawl” under its own weight. Nails and screws for fastening the lead are not recommended as the unit weight of lead in relation to its sheer strength is such that there is great danger of the lead tearing and thus leaving an exposed section through which the rays may easily penetrate. In laying a floor it is not necessary to use the steel straps, the lap joint here being quite sufficient.
The lead protection on the ceiling may be obtained in two ways. If possible, it is simplest to lay sheet lead on top of the floor slab above, allowing it to extend out at least 8” in every direction beyond the lead walls below it. Thus, though there is a gap between the top of the lead wall and the lead on the floor above, unless the thickness through the ceiling in unusual, the projecting lead prevents the escape of any direct rays, which travel in a straight line.
The other method is to fasten the lead on the ceiling in a manner similar to that used on the walls except that the strips should be placed closer together. The lighter the lead the closer should be the supports. In the case of light lead, lighter steel straps and bolts or screws may be used. In using this method the lap should most certainly be sealed. These details of construction will, of course, be governed by existing conditions.

Whenever pipes or wires penetrate the lead ling they should be fitted with flanged lead sleeves lapped over or “burned” or soldered to the sheets on the wall. Switch boxes or other such appurtenances set through the lead walls should be backed by much larger sheets of lead applied to the outside of the wall.

As lead takes paint very well the lead lining may be simply painted over and makes a very presentable appearance. If desired, however, wire lath may be placed over the lead and held by lead straps over the structural supports of the lath with the straps “burned” or soldered to the lead shield. Plaster can then be applied to the lath.
In the case of doors and windows the lead should be carried right  through to the outside over the frames, lead-glass used in the windows and the frames of the doors and windows covered with sheet lead.
Another method is by the use of specially constructed furring strips containing slots. Sheet lead is slipped into the slots and held in place by means of wooden wedges. The face of the furring strip is lead covered so that no space is left pervious to the rays. The metal lath is then attached to the strips and plastered over.
Alchemy will gladly co-operate with anyone interested in the design or fabrication of rooms which are to be proofed against X-Ray.
 

Suggested Method of Fastening Sheet Lead in X-Ray Rooms

 

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